Пешеланский гипсовый завод Декор-1

MANUFACTURE
Gypsum Stone Mine
Gypsum Blocks Workshop
Feather-and-Slot Blocks Workshop
Gypsum Wood Fiber Board Workshop
Gypsum Binders Workshop
 
NEWS
Monument Unveiled at Décor-1 PGW
'Omnipresent Life', a monument by the prominent sculptor G.Pototsky was unveiled at Décor-1 Peshelansky Gypsum Works on August 28. During the ceremony, V.S.Lavrov announced that 'Omnipresent Life' (also known as 'Combating Stereotypes') was a gift to the Company from the International Kindness Academy in recognition of an invaluable contribution to the development of Russia's cultural capital and economy.

A Great Event
Report on the celebration of the 76th anniversary of Décor-1 PGW LLC and the Miner’s Day. Busy preparations for the celebration began in the morning of August 28 with the installation of stands, tents, makeshift retail outlets, attractions, and stage platforms. Company employees and guests flocked to Shaktior stadium, the venue of the day’s main festivities.

Victory as the Best Present
On August 28, Peshelansky Gypsum Works celebrated the Miner’s Day. All day long, Shaktior stadium hosted various exhibitions, lotteries and draw games. Of course, the festivities could not do without a musical performance.

Personnel Training for Gypsum Fiber Board Shop
To prepare for the future production of gypsum fiber boards, an onsite training was organized for 27 of the Company employees at the Tambov-based Tamak Co., which manufactures cement fiber boards using a similar technology. As of today, 7 technicians have completed training. Another 10 are currently doing the course.

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Main / Manufacturing Facilities / Gypsum Blocks Workshop

Цех гипсовых блоковЦех гипсовых блоковЦех гипсовых блоков

Gypsum Blocks Workshop

Gypsum blocks are Peshelansky Gypsum Works’ oldest-manufactured product. In the 1970s, blocks were produced on a rotary press. Modern equipment was installed at the shop in the 1990s. In 2007, the Company started production of feather-and-slot gypsum blocks.

Gypsum for the blocks is delivered to the shop by trucks and loaded into the receiving hopper.

The automatic feather-and-slot block plant is equipped with its own control panel. Technological process is fully automated and mechanized.

The automatic block plant comprises the following units:

  • A 96-press mold carousel for standard gypsum blocks;
  • A 12-press mold carousel for feather-and-slot gypsum blocks;
  • A gypsum slurry mixer and dispenser;
  • A mechanism for mold lubrication;
  • A pump.

he plant’s operating principle boils down to an alternating positioning of the mold at the workstations. Once the mold is in position, it is lubricated and filled with the gypsum slurry. Excess gypsum slurry is removed and the finished gypsum block is stripped from the mold. The carousel has a total of 12 workstations.

The prepared gypsum slurry is poured from the mixer into a pre-cleaned and lubricated mold. When the mold is filled with the slurry, it moves to the next workstation where excess gypsum slurry is removed, while the next mold is positioned for filling.

Gypsum slurry is hardening while moving further from one workstation to another. On the last workstation, the gypsum block is pushed up from the mold and kept in that position until it is cured completely. After that, the block is placed on a transfer table.

Next, the block is placed on a pallet, normally containing 96 standard or 50 feather-and-slot gypsum blocks.

Gypsum blocks dry in natural conditions.

When needed or requested by customer, blocks are packed in plastic bags and released for delivery by trucks or railway.